Smart Sunroof Kit Installation Guide
1. Preparation
Move the front seats forward and fold down the rear seats to create sufficient workspace.
Clean both the interior and exterior surfaces of the sunroof thoroughly, then wipe dry.
2. Installation Steps
Step 1: Power Connection
Insert the kit’s power cable into the power outlet located in the trunk.
Remove the rubber trim above the trunk, thread a fish tape (wire guide) through the interior panel, and attach the power cable to the fish tape.
Pull the fish tape to route the power cable through the panel, then remove the fish tape.
Step 2: Bracket Assembly
Remove Bracket 1# from the rear of the kit.
Insert the black Z-shaped supports into both ends of Bracket 1#.
Note: Keep the right direction of the threaded holes on Bracket 1# and Z-shaped supports.
Secure the flat plate support to Bracket 2# (front of the kit) using screws.
Note: The sloped side of the flat plate support must face toward Bracket 2#.
Step 3: Positioning the Kit
Install Bracket 1# beneath the sunroof glass, ensuring the pointed ends of the Z-shaped supports face the front of the vehicle.
Carefully maneuver the kit into the cabin through the trunk, ensuring:
Brackets face upward.
The end with Bracket 2# points toward the front of the vehicle.
Avoid scratching interior trim during placement.
Step 4: Mounting the Kit
Peel off the protective film from the bracket-side of the kit.
Lift the kit gently and insert the flat plate support on Bracket 2# into the gap beneath the sunroof glass.
Connect the cable to the kit.
Align the screw holes on the kit with those on Bracket 1#, then secure with screws. Install decorative caps over the screws.
Peel off the protective film from the underside of the kit.
Step 5: Cable Management
Tuck excess wiring under the trunk’s rubber trim for a clean finish.
3. Final Checks & Testing
Verify all connections and bracket alignments.
Power on the kit and test dimming functionality.
Restore seats to their original positions.
Note:
Use only soft tools (e.g., nylon pry tools) to avoid interior damage.
Ensure threaded holes and connectors are fully engaged before tightening screws.
If you want to get more informaion, please feel free to visit globalsmartglass.com.
https://globalsmartglass.com:Switch the smart glass,switch to a new world.
No, the internal PDLC layer is plastic and does not conduct electricity, since it is electrically insulated. Rather, it behaves more like a capacitor, where the applied signal alternates between positive and negative voltages at the plates of the capacitor, causing an alternating electric field throughout the PDLC dielectric, which is what aligns the liquid crystals with the frequency of the signal (normally 50 Hz or 60 Hz).
Smart glass works via electrical signal through activation of switches, sensors etc. Liquid crystal molecules turn to allow light to pass through and glass becomes transparent. It is opaque when not activated.
Yes, smart glass/film can be remotely activated. Transformer can be integrated with various controls as you like: remote contol, wall switch control, dimmer control, wifi-App control, etc.
Transportation
Architectural (residential and commercial)
Interior design
Retail advertising
Healthcare (i.e. hospitals and clinics, since the PDLC smart glass can replace unhygienic curtains and blinds which often carry microbes and germs, and this also improves air quality)
Banking, thanks to the privacy afforded to ATMs and as internal partitions
Hospitality, especially bathrooms, since more natural light can penetrate interior spaces lacking windows to the outside world.
How to make the busbars for smart film?
Tools：Dust-free cloth, Square resistance meter, Tape measure, Alcohol, Solder, Scissors, Film spliter, Copper foil, Tape, Brush, Silver paste, Marker pen, Squeegee, Electric soldering iron, Heat gun,Pins, Pliers
Step1: Film preparation.Lay the smart film on the glass table.
Step2: Mark busbars position.Measure and mark the position of the busbar according to the drawings on the side that busbar to be installed. The distance between the two busbars is 5-10cm and each busbar should be as long as possible.
Step3: Cut upper layer PET.Align the edge of the smart film with the glass, start from one end with the film splitter, and cut the upper layer of PET to the marked position.
Step4: Wipe off liquid crystal. Use a dust-free cloth dipped in alcohol to wipe off the liquid crystal exposed after cutting off the PET.
Note: Wipe gently, not only to remove all the liquid crystal , but also not to damage the conductive ITO.
Step5: Check ITO resistance. Use the square resistance meter to select at least 3 different points to measure the ITO after wiping, and the value should be less than 250 ohm, otherwise, the ITO may be damaged and thus the smart film may not work properly.
Step6: Apply tape. Stick the tape at a distance of 5-6mm from the edge of the film to cover the liquid crystal between the lower layer of ITO and the upper layer of PET, so as to prevent the silver paste from applying this gap and causing a short circuit.
Step7: Apply silver paste evenly to cleaned ITO.
Step8: Dry the silver paste with the heat gun. The heating temperature is about 70-100℃.
Step9: Tear off the tape pasted after heating.
Step10: Apply the copper foil carefully on the dried silver paste.
Step12: Cut off the excess part of the copper foil. In order to avoid the edges from lifting, the sharp corners of both the copper foil and the smart film are cut off.
Step13: Turn the smart film over and make another busbar according to the previous steps.
Step14: Pinning: use pliers to drive the pin into the connecting copper foil and smart film to make sure the copper foil stay with smart film.At least 2 pins for each busbars.
Step15: Solder the leads: Use a soldering iron to solder leads of the suitable length on the pin.
Step16: Power-on test: 1. Continuous power-on, power-off cycle 10 times; 2. Continuous power-on for 20 minutes. After test, check if there's any defect such as over heat and black spots.
Step17: Roll up the smart film for transport or storage.
If you want to get more informaion, please feel free to visit globalsmartglass.com.
https://globalsmartglass.com:Switch the smart glass,switch to a new world.
Yes, smart glass/film is a rear projector screen with wide viewing angles. Even from the side one can enjoy clear, beautiful images and also in bright locations with high functional projectors.
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